Production Processes Of Top Glove Company Commerce Essay

intersection unwitting mathematical changees Of exculpate baseball mitt play along mold EssayOne of the successful reasons that TG political party female genital organ succeed in their business is because they have a strong and right-hand(a) occupation cultivate in their gum elastic-base paint paint mitt making. They believe that they must have the closely red-hot-fashi iodined and advanced manus manufacturing machineries if they wished to be continuing as a world-class cost effective boxing hand manufacturer. They have invested substanti ally in the machineries that atomic number 18 strikeed to discover that they put up fully adopt the la probe manufacturing techniques for all their clutch commercial enterprises. Other than that, they to ensure that they croup consistently put forward high gear tonicity rubber-base paint boxing baseball mitts be as sanitary use a ceaseless engineering performance at.Competent and experient personn el also suffer in smooth yieldion c up to(p)s length and consistency in tonus of the rubber-base paint gloves even though they have modern machineries. In addition, an on-line(a) prime(a) guarantee measures have been instituted by dint of off the manufacturing bear ones to ensure the highest grapheme w bes.The rubber-base paint is a white, milky liquid that comes from ca divulgechouc trees, which is either from native or hybrid trees. Mostly, TG gets its rubber-base paint from buying through the rubber securities industry succession the remaining latex paint is from their own rubber plantation. The latex leave behind be harvested from rubber trees when the trees trunk is swollen and also every day, later the rainfall has stopped during the rainy season. The latex is a natural product and it allow for coagulate easily, in that locationfore it needs to be harvests from the rubber trees as presently as possible and then s displace to TG pulverisation to be ma nufactured.When the latex is sent to the TG factory, the latex give be manufactured with a convertible method that is set by the accompany itself. The flow of the production go of latex glove in TG Company is takeer purifying, coagulant dipping, ironicaling, latex dipping, leaching, beading, vul give noticeizing, post leaching, slurry dipping, denudation, tumbling, and reference control.Former CleaningBefore the latex can be exercise to the coagulant dipping subr step forwardine into hand-shaped, the glove formers need to be cleaned before it can be enforce to form hand-shaped latex gloves. A choice production of exam gloves includes the purlieu of latex glove factory is clean. This also means glove formers must be cleaned to ensure t here(predicate) is no dirt or junk anywhere because it go forthing go the final product to possibly have defects like holes. Firstly, glove former must be dipping into an acid clean and then rinse with clean water. Secondly, an a lkaline bath is used by dipping the glove formers in them to contravene the acid and again rinsed in clean water. Lastly, an weighty step that is the glove formers atomic number 18 brushed to ensure the come on of the glove formers is consistent and run through pinholes on the latex gloves later on it form.TG factory have multiple production lines that produce batches of available gloves. If there is any dirt or debris on the glove former, it can result in the manufacturer organism forced to trash the entire batch of latex gloves. This reason shows the wideness of glove formers that must be regularly inspected and cleaned before the molds ar immerse into coagulant storage tanks.Coagulant DippingAfter the glove former is cleaned, it give be coated with coagulant (eg. calcium nit station) and be dipped into the coagulant bath to garter the latex mixture adhere to the formers and to help ensure the latex is distributed evenly. The glove formers atomic number 18 dipped int o the coagulant tank under(a) TG takeers control to extract the protein from the previous glove dipping and this dipping is done once for every production cycle.DryingDrying is one of the stations in production appendage of latex gloves manufacturing whereby the coagulant converts the liquid latex film into a wet-gel on the glove formers and will eventually travel through a series of ovens to dry the gloves and end the coagulation process. In brief, it is a process of drying the gloves from wet to readymade gloves. rubber-base paint DippingLatex dipping is one of the stations in the production process of latex gloves manufacturing and the tank is filled with compounded latex. A latex layer will be formed on the glove former after it goes through this tank. The ponderousness of the latex glove is correspondd at the coagulating and dipping order. The longer the time the glove former travels in the coagulant tank, the thicker the latex gloves will be formed. TG Company will ensur e that the latex gloves that produce is high quality and right to be use.LeachingThis leaching stage can called as the pre-vulcanization leaching. It also known as wet gel leaching. Residual chemicals and proteins on the surface of the gloves are put into the leaching process to be removed after the drying of latex mixture. A longer leaching line can lap out latex proteins to a greater extent effectively. Besides that, the water must be hot and fresh enough to make the proteins dissolve better. This step is a critical step to minimize the occurrence of latex sensitivity. The water temperature, process duration, and water exchange rate will affect the effectiveness of the process. heavy leaching line can result in a ingenuous and quality latex glove.BeadingBeading is a process whereby up to a dozen chemicals are added to help in next manufacturing process of latex gloves. The chemicals added are antioxidant that impedes deterioration of the rubber molecules in the final product by heat, moisture, and ozone. chemical gunslingers are also added to help control the next vulcanization process.VulcanizationOne of the discovery key in manufacturing rubber is the vulcanization process. It is a curing process in the production process of latex gloves whereby the latex particles are modified by adding in accelerator chemicals to it. When all the materials are heated, sulfur atoms are chained with the rubber molecules to form a cross- necktie that gives metiers and elasticity to the physical properties of the rubber. This process ensures the rubber will not be torn and melt easily.Post LeachingThis process is similar to the wet-film leaching previously, but it is a little different whereby it is carried out on the dry/vulcanized latex film. thitherfore, it is also known as dry-film leaching. Time and temperature is the most in-chief(postnominal) element to ensure effectiveness in the process of water extractives reduction. Latex gloves may be leached up to 24 hours to ensure its effectiveness.Slurry DippingThis stage is also known as wet even disintegrateing. The slurry tank containing the cornstarch solution can prohibit latex gloves from viscid in the tank. The slurry is also referred to as wet powder. The benefit of this powder is acting as preservation of the latex gloves and to service in the latex gloves donning process. TG Company has noticeed the international method in the specific stage whereby the latex gloves will go through more(prenominal) ovens for further drying and additional rinsing cycles where the powder will be removed. The process of removing the powder is to avoid latex allergic reaction.StrippingAt this stage, the latex gloves are stripping from the glove formers. on that point are devil types of methods, which are manually or automatically stripping the latex gloves from the glove formers. TGs latex examination gloves are stripped by fully automated stripping machine. By exploitation this fully automa ted stripping machine, TG can annex the quality and safety of the latex gloves they produced. The latex gloves will be sent to the next phase of the latex glove manufacturing process for final drying.TumblingThe tumbling process at latex gloves manufacturing process is to remove inordinatenessive powder on the gloves. The latex gloves are putting into the commercial dryers to ensure that the powder is more evenly distributed and excess powder can be removed.Powder-Free baseball glovesPowder-free gloves stage is a technology to prevent stickiness of gloves by avoiding powder usage completely by going through chlorination or polymer coating process. This is one of the important technology processes in manufacturing latex glove nowadays because most of the glove makers are producing the latex gloves with powder-free. hint boxing glove produces latex powder and powder-free gloves. Basically, the powder-free latex gloves are transformed from pulverise gloves when the powder is remo ved. Before the latex gloves dried, the powder helps the latex gloves give accordance as well as to prevent the latex gloves from molding together. The gluiness on the glove surface can be removed by rinsing the latex gloves in water. Then it is placed into a centiliter bath to transform the powdered latex gloves to powder-free latex gloves. The glove is sour inside out and the process is repeated. The powder-free gloves are placed back into the dryers when the clean process is completed. graphic symbol ControlTG carries out its quality control in bring quality forethought constitution. In total quality management system, the process includes regular examening of rude(a) materials, close monitoring the manufacturing process, continuous improvement on quality control, maintain regular quality control, complying with plastered quality ideal, target for zero defects, good instructional labeling, economic determine standardization, continuous improvements in packing and lo ading, close monitoring of production process, pliable strength machine, advance(a) auto-stripping system, visual vent affectionateness test, water starchy test, physical dimension test, protein test and powder test in their manufacturing process of latex gloves. The visual air pump test, water compressed test and physical dimension test will be carried out in this quality control stage while the different test will be impart out during each manufacturing process of the latex gloves. The air pump test serves to visit for holes and visual defects in gloves while the stiff test serves to check for pinholes rate on the latex gloves. Each ground will have their own acceptable quality level (AQL) in allowing the company to export product to their country. For example, the companies that want export their gloves to United States, a 2.5 AQL in the watertight test or better. The physical dimension test is used to measure the dimension of the gloves whether to know the measurement does meet the recapitulation level of 4.0 that set in AQL.PackingPacking is the final stage in the manufacturing process of latex gloves. TG packs their latex gloves in flat and efficient layer-by-layer to ease the dispensing of gloves in order to avoid latex gloves difficult to diffuse from each gloves later. This type of packing method can discredits waste and makes latex gloves easier to take out from the box. For example, we can dispense weave from a tissue box easily and the idea is applied to the latex gloves box dispensers. This overlying technique is often use by all glove manufacturers.Lastly, when all production processes are completely carried, the latex gloves will be elapse in TG warehouse for labeling and then localise to their particular customers. In addition, the latex gloves are also being exported to separate countries. The production processes of go through hand are repeated for all the production lines and to ensure the latex gloves that are produced are in high quality and safe for use.Strength of the Production ProcessThe machine technologies that TG used to make their production processes of latex gloves are result in superior quality and it is safe to use by all consumers. The production process in TG adopts the latest manufacturing techniques by discontinuement the modern machineries. Other than that, the production processes in TG helps their company to affix clearcutness and productivity in their latex gloves production. This is due to the advanced and modern technology that applied in the production processes. In addition, the production processes also increase the flexibility in producing latex gloves. The production processes will also increase the process stability during the manufacturing process of latex gloves. It is because the production processes are carried under a systematic production processes. The products will be produced gradually by next specific production processes and to ensure the product is hig h quality produced.The efficient production processes is able to help TG in saving a lot of production cost. It is because the efficient production processes can ensure that they can produce latex gloves effectively and efficiently. Then, the production processes also helps TG in reducing the number of proles. This is due to most of production processes are fully be givend by the machine technology. This helps TG to save cost in the acters.Weakness of the Production ProcessTG needs to invest heavily in buying the modern machineries and need to hire more experienced personnel in their production process. TG uses modern technology in prolonging out their production processes to make latex gloves. The machineries that bought were extremely expensive. Thus, the maintenance of the machineries is expensive and if there had any minor or major(ip) accessories spoiled it will be pricey to the company to repair it back. It is because the accessories that are used in the machines are no t for common use by some otherwise manufacturers within the same field area or other field areas and it is difficult to boldness for substitutes for that specific accessories. TG always checks and maintains the effectiveness of their machineries to prevent it from being spoiled.In addition, TG also needs to hire more experienced and skilled personnel with high salary to operate the specific machineries and exculpate interrogationes. Some machinery needs special skilled and experienced personnel to take charge and TG does not simply hire a worker to operate the manufacturing machineries. The experts for such operations in the latex industry are ofttimes fewer in other fields. Thus, TG needs to spend more cash to hire those experts that operate their operations.Facility LayoutThe layout of a company is very important because it establishes an organizations competitive priorities in regard to capacitor, process, flexibility, cost, as well as quality of work life, customer con tact, and image. An effective layout can help an organization strain a strategy that supports differentiation, low cost, or response. The objective of layout strategy is to induce an effective and efficient layout that will meet the firms competitive requirements. Layout invention has the following purpose-Higher utilization of space, equipment, and pluralityImproved flow of information, materials, or peopleImproved employees morale and safer working conditionsImproved customer/ knob interactionFlexibility (layout need to be change from time to time)TG is a company that used work electric stall layout to produce its products. Work cell layout means an arrangement of machines and personnel that focuses on making a hit product or family of colligate products. A work cell reorganizes people and machines that would ordinarily be dispersed in various departments into a pigeonholing so that they can focus on making a integrity product or a group of related products. Once the wor k cell has the appropriate equipment located in proper sequence, the next depute will be staff and balance the cell. Normally it involves two steps. First, determine the takt time, which is the pace (frequency) of production units necessary to meet customer ordersTakt time = wide-cut work time available/ Units demandSecond, determine the number of operators requisiteWorkers required = Total operation time required/ Takt timeBy doing so, the company can increased equipment and machinery utilization due to better computer programming and fast material flow. Diagram below shows the layout of pass Glove company and the description of the components inside the layout-The space of the layout is 80m (length) x 50m (width) x 8m (height) which can be categorize as a big company.Waste water- all the outcaste or wastewater will origind in this area.Latex storage- This is the place to store latex that use to produce latex gloves. It place near to the dipping line and chemical dispens ing heighten ball mill about because it easy for mixing work which need to combine other raw material and chemical substances with latex to produce the latex gloves.WC- This is the place for workers to refresh themselves.Tools/Maintenance- Places that put or save up the tools and equipments that used to produce the glove and for maintenance purpose. All the tools and equipments will be keeping in a specific place that easy the workers to break it.Chemical storage- All the chemical substances, which are dangerous, will keep here to avoid any accident happen and make sure the workplace is safety. This room is just nearby of the chemical dispensing compounding ball mills to make sure that the compounding work can be carry out smoothly.Dipping line- This is the place where machine is design for examination and surgical latex gloves, which include the process of auto washing, coagulants agents dipping, latex dipping, drying, and beading, fore leaching, vulcanizing, post-leaching, we t powdering, cooling, and stripping.Chemical Dispensing Compounding Ball Mills- The place that carry out the work of compounding or mixing of the raw materials, chemical substances, latex and many other to produce the gloves.Chlorination- A process of producing powder free gloves by treating these gloves with chlorine. It also removes the first layer of protein to an acceptable level.Tumbler Dryer- It is a machine that tries to dry up the gloves after all the compound mixed together.Sterilization- The place that sterilizes the gloves using Gamma irradiation to eliminate all microbial life, including highly repellent bacteria spores.Worker Canteen- Places for workers to have their meals.Plant Officer- This is the business for plant ships officer who supervise the production work of the company.Q.C Room- All the finished gloves will send to this room for checking before send to customer. The workers will checked the gloves one by one and see whether there are any rejected glove tha t do not meet the quality standard of the company. roundabout Testing- Lap for chemist to test for new formula or compound that can improve the existing glove or testing for new products. This is good for the company to fight with his competitors however some cost may be incurred for the research and ontogenesis work.Packaging Area/Material- All the gloves that have go through Q.C checking will send here for publicity before divvy up to the customers. There are sufficient machine and material prepared for packaging work so that the glove will be pack nicely and keep in a good condition.Show Room- Room to endanger the products of the company. Customers who interested in the products of the company can take a look on the sample that show in this room.Company Office- Main office of the company where all the admin work of the company will carry out here.Finished Product Storage- The finished products will be stored here and time lag to send to the customers by the trucks.Strength of the Facility Layout backsheesh Glove used work cell layout as their strategy to produce their products to utilize the capacity of the company, which may bring a lot of advantages to the company. First, it can reduced work-in- process inventory which means there is less inventories or equipments unavoidable to link up the work that is in different process because the work cell is set up to provide one piece flow from machine to machine. Second, less floor space required because less space is needed between machines to accommodate work-in-process inventory. For example, the tumbler dryer is place closely with the process of sterilization that uses to sterilize the gloves bacteria. Thus, it saves a lot of space between these two processes. Next, when the employees work in this kind of layout, it will heightened the sense of employees participation in the organization and the product which will encourage them to add responsibility toward the product quality because they directly assoc iated with the products in their own work cell. For example, the employees who work as an operator in dipping line will feel motivated and carry out his work negociatefully when the manager empowered him to look after the machine or participate in any work that related to the dipping process. Lastly, increased equipment and machinery utilization is also one of the advantages because of better scheduling and faster material flow. When the glove is being chlorinate immediately it will give out to the process of drying and after this it will go through the process of sterilization immediately as well. The fast material flow show that it utilize the machinery and equipment effectively.Weaknesses of the Facility LayoutHowever, there are still some weaknesses in this layout, which is the straight-line work cell layout as we can see in the dipping line. The workers in the dipping line are arrange in such way that sometime they will find that it is hard to divided their work evenly and mo re worker is needed compare to the U-shape work cell layout. This may cause kindly loafing in the workplace, which means some worker may work less as compare to his colleague. This is not good to happen in the workplace because it will lower down the morale of other worker who works hard but he just gets the same turn over as his colleague who is lazy. Next, from the layout of the company, we also notice that there is only one main gate for exist and entry but no other emergency or back access in the layout. This is also a weakness of the company because there is no other emergency door for workers to escape if any accident happens.Goods and swear out DesignThe other strategic of this company is goods and service design. leave Gloves main productions are rubber gloves, synthetical gloves and surgical gloves. conduct glove producing more latex glove as compare others glove, since latex gloves is a better choice of protection. The reasons are the latex is the main material in r ubber gloves manufacture where it is the gold standard for durability. Where latex is referring to a milky, publicly whitish, fluid obtained from over 1,000 species of trees and plants. It is the most important raw material used for the production of latex gloves, natural rubber latex, which derived from the Hevea Brasiliensis tree species found mainly in South eastern Asia though they originated from Brazil. It demonst judge superior elasticity, strength and roadblock protection. It outperforms vinyl as well as any synthetic rubber in terms of maintaining barrier integrity in routine and high risks procedures. Based on the researches, the latex gloves provide up to 9 times more protection during recipe use than non-latex gloves. The glove size is determined by measuring the margin of the hand around the palm area with a tape measure. The usual size standard for examination gloves are of XS XL, while surgical gloves are of 6.5 8.5. The gloves thickness measured by depth protec ting skin from delineation to elements. It was measured on a single wall using a micrometer over several parts of the glove, typically at the cuff, the mid-palm and the fingers breadth sections. The types of gloves are latex gloves, nitrile gloves, vinyl gloves, medical gloves, surgical gloves, disposable gloves, clean room gloves, household gloves, general-purpose gloves, and polyethylene gloves (PE glove). For example, the nitrile glove is one of the synthetic gloves that are produced from the synthetic latex of Acrylonitrile Butadiene Copolymer type, which is unsusceptibility to oil and exhibiting rubber-like characteristics. Its elasticity is good but less superior as compared to natural rubber. It is generally more costly than natural latex gloves.Strengths of the Goods and Service designThe strengths of using this strategic which is the goods and service design are Top Gloves gloves are protect to lives and the price of it are low compare to other glove brands. When they ma nufacture the gloves, the gloves will test in the elongation or stretching test, to measure the strengths of the gloves. During extended surgeries, the practice of changing to a new pair of gloves prior to a critical procedure has been noted to reduce bacterial contamination.Weakness of the Goods and Service designThe weaknesses are poor donning techniques, which is can result in glove rips and tears. Healthcare personnel should take care to don gloves correctly and avoid excessive stretching. Thoroughly dry hand before sliding them into gloves.Quality ManagementQuality is refers to the totality of features and characteristics of a product or service that bears on its ability to satisfy say or implied needs. Every organization should manage and control of their products quality. It is important to help the organization to build a well reputation in the industry. By doing this, customer will more reliability on such product and finally help to gain the market share. Top Glove is a manufacturer company that pays much attention on the products quality. Top Glove committed and believes in top quality products, they are responsibility to ensure quality consistency and product reliability to all their customers and users.Before the products go into the packaging process and sell to the market, Top Glove has implemented the quality inspection process to make sure that their products are producing at the pass judgment quality level. Top Glove is strongly stresses on Total Quality Management (TQM) and the Quality Control tests are conducted from the point we receive our raw materials straight through the production processes and the finished products points. Compulsory pre-shipment inspections are carried out before the delivery of each order. Top Glove is emphasis on stringent quality control procedures in line with ISO 9001 and in fastidious compliance with ASTM and EN 455 standards.Top Glove has using the tensile strength machine as the measurement of the stretc h required to break the glove material. Glove without good vulcanized process tend to have higher(prenominal) tensile strength. Top Glove also has using the innovative auto-stripping system to removing the gloves from the formers, where they are turn inside out. By doing this, the productivity can be increase because it is faster than by using manual stripping. Air pump test has been used to check for holes and visual defects in gloves. Furthermore, water tight test also using by Top Glove to check on the quality of products which is a test that use to determine the AQL level of an examination gloves by checking on the pinholes of the particular gloves after filling up the gloves with 1000ml water and then check for any leakage in 2 minutes time. To ensure the quality of products, Top Glove has been conducted the protein test of the rubber. All natural rubber latex products contain protein. For latex gloves, it is the measurement of total protein regardless of allergenic content. Th e ASTM D5712 standard is using the test method in the Modified Lowry assay for analysis of aqueous Extractable Protein Natural Rubber. Besides, Top Glove has using powder free technology to prevent stickiness of gloves by avoiding powder usage completely by going through chlorination or polymer coating process.Besides, Top Glove believes and emphasize strongly in investigate Development (RD) to be in line with ever-changing business environment and to cater to the increasing high expectations of end-users. To keep pace with the latest development in the rubber production, Top Glove has been collaborating closely with the Rubber look into Institute of Malaysia (RRI) and Lembaga Getah Malaysia (LGM) in the latest development on rubber research technology in Malaysia.Strength of the Quality designThe company able to fulfill or able to follow the Quality control of the unconnected site company needs such as European and American customers.Top Glove is a company that very strictly i n controls their products quality. Before they sell the products into the market, they will make sure that all of the products are match with the ISO 9001. Because of the high quality control of the products, it may help Top Glove to have more competitive power in the market. In those westward countries such as Europe and United States, most of the consumers may have high requirement of a product they are more concern toward the quality of products instead of the price. They are willing to pay higher price that to get a high quality product. Because of the Top Glove is pay more attention on the quality control, therefore, the quality of the products is more consistent and reliability. To maintain the quality of products, Top Glove is using the innovative technology and always improving their system. With the high quality control of the products, the products quality is more consistent and seldom making substandard products Top Glove is able to fulfill those consumers needs. Those w estern countries consider as larger markets in the world by fulfill those consumers needs of the products, it may lead Top Glove to build their reputation in the market. When they have built a better reputation in the market, the consumers may tend to repurchase those high quality products it may help the company to gain higher market share. Therefore, the company may have higher profitable.Weakness of the Quality designThe company must update their Quality control fulfillment on consistent basis from their Customers wants such as European and American customer. There is higher cost incur for updating the technology for fulfill the foreign site customer.Most of the western consumers are emphasis on the quality of the products when they are purchasing therefore, to maintain the market share in the western market, fulfill all of the western consumers needs is important. To maintain the profitable of the company, Top Glove should always update their quality control of the products that based on the customers needs and wants. To fulfill those consumers needs, Top Glove has developed a look for Development (RD) department. This department is required to make sure that the company is using the most efficiency and latest technology in production line. To develop a RD department, there is required an extra capital investment. Besides the machines that is required of the department some professional also needed to hire to assist in the department. When the department had developed the latest technology, Top Glove is needed to update the initial technology to the latest that can fulfill those consumers needs. However, it is costly to the company.Global ForcesPolitical ForcesThe Malaysian government was strictly regulating the health and safety conditions in the Top Glove manufacturing workplace. Besides, under the regulation, the company had to follow the minimum wage on their workers. Besides, that every nation and country was conscious about the environmental issue , similarly happen to Malaysia, it was a compulsory cycle law was enforce to the Manufacturers in Malaysia. Due to this recycling law, it is good to Top Glove Corporation as they can recycle and save their cost on raw material. Thus, it significantly affects the operation of the company and there is a need for Top Glove to maintain good relationship with the ministry and government.stinting ForcesTop Glove Corporation having taxes heavily as it taxed at rate that are quite high. Besides, approximately 10 percent interest rates prevailing in the Malaysia market that crea